Categories
Manufacture

Component Number Scanning: The Missing Piece in Your Manufacturing Puzzle

 
Picture a world where production lines run smoothly, and inventory effortlessly communicates its levels as needed. Errors are like distant memories of a time long past. This optimistic vision isn’t just wishful thinking; it’s a tangible reality achievable with Scanflow’s groundbreaking Component Number Scanning feature.

For a long time, businesses have struggled with the challenges of manual data entry, a multi-headed problem filled with mistakes, inefficiencies, and an overwhelming amount of wasted time. Scanflow steps into the scene as a digital hero, brandishing its advanced scanner to combat these issues.

The magic happens when Scanflow transforms traditional paper trails into digital streams. This not only eliminates the need for tedious manual data entry but also infuses your operations with the superpowers of precision and efficiency. The newfound agility goes beyond mere data capture; it creates a seamless web of traceability. This web allows you to track each component’s journey from its creation to its final destination, ensuring flawless assembly and a finished product that deserves a round of applause.

In essence, Scanflow’s Component Number Scanning isn’t just a tool; it’s a gateway to a future where productivity soars, and inventory management becomes a melody of perfect harmony. Say goodbye to errors and welcome a streamlined, error-free era where productivity takes center stage.

 
Scanflow’s Component Number Scanning ditches the clunky pen and paper for a futuristic dance of smart devices. Picture this: a technician whips out their smartphone, scans a stencil number with a tap, and bam! The component’s identity is instantly beamed into your digital ecosystem. But Scanflow isn’t picky; it devours handwritten codes, serial numbers, even barcodes, on a smorgasbord of devices like smartphones, tablets, and even wearables, ensuring no data crumb goes unnoticed. This digital feast fuels a real-time inventory symphony, where every component sings its location and history, making your operations flow like a well-oiled machine.

 
Increased efficiency and productivity:

  • Eliminate manual data entry and reduce errors.
  • Save time and labour costs.

Enhanced traceability:

  • Trace components throughout the production cycle.
  • Facilitate recalls and optimize quality control.

Optimized inventory management:

  • Real-time inventory visibility.
  • Prevent stockouts and overstocking.

Reduced quality issues:

  • Verify component numbers early to catch errors.
  • Reduce rework and waste.

  • Manufacturing
  • Logistics
  • Field service
  • Retail
  • Healthcare
Categories
vin scanning

Efficient Manufacturing Process: How Scanflow Improves workflow operations in Vehicle manufacturing industries

Automation has become a potential solution for manufacturing industries that helps them to enhance workflow processes and simplify procedures.

In the world of manufacturing, precision and efficiency are paramount. However, even large companies face challenges that require innovative solutions. One such challenge faced by a truck manufacturing company was the need to eliminate manual efforts in data extraction from diverse textual components.

Scanflow aims to automate the extraction of critical information from various sources, revolutionizing their manufacturing processes.

A leading truck manufacturing company faced challenges in their manufacturing processes and were characterized by manual data entry and verification procedures. These processes, while essential, were time-consuming, error-prone, and resource-intensive. The need to manually extract data from textual components, such as Vehicle Identification Numbers (VIN), VIN Plates, Air Tank Serial Numbers, Suspension Serial Numbers, and Tire Sidewalls, posed a significant challenge. It not only slowed down production but also increased the risk of errors.

Recognizing the need for change, the truck manufacturing company embarked on a journey to harness the power of automation. To automate the identification of key phrases, named entities, and structured data in text, effectively eliminating manual efforts.

The objective of Scanflow was to extract accurate data, including VINs, Tire Identification Numbers (TIN), and Tire Numbers, from diverse textual components. This data was critical for quality checks and production management. The extraction process had to be highly accurate and reliable, ensuring that the data captured was error-free.

The extraction achieved over 97% accuracy in capturing component text was a key objective. This would significantly reduce the need for manual interventions. All captures had to function offline on edge devices, ensuring that the process was resilient to connectivity issues.

Scanflow integration with Manufacturing Execution Systems (MES) and SAP HANA systems extracted data needed to flow seamlessly into these systems to ensure accurate record-keeping and effective production management. MES provided real-time tracking and component history, while SAP HANA handled data analytics and insights for informed decision-making.

    • Stencil & Air Tank Part Number Comparison: Ensuring that stencil part numbers and air tank part numbers matched in the assembly line and quality checks was crucial. This process not only confirmed the proper fitting of components but also prevented mismatches.
    • VIN Number Mapping: Mapping each VIN with the corresponding database entry during assembly and quality checks ensured the correct components were used, enhancing accuracy and compliance.

    • VIN Plate Mapping: Mapping VIN plate information with the database during cockpit assembly and quality checks guaranteed that specifications were met, contributing to precision.

    • Tire Sidewall Capturing: Capturing tire sidewall details during assembly and quality checks ensured that the right tires with accurate specifications were installed, a vital element in vehicle safety and performance.

  • Vision Intelligence: Utilizing CCTV footage for symbol comparison in air suspensions and vehicle cockpit images ensured swift intervention and quality control, further enhancing product reliability.

The successful implementation of Scanflow transformed the workflow operations. Manual efforts were drastically reduced, errors were controlled, and the speed of operations improved significantly. With seamless integration into MES and SAP HANA, data became an asset, driving efficiency and quick decision-making.

Through this, the truck company not only enhanced assembly precision but also streamlined quality checks, ensuring top-tier products with unparalleled reliability. By adopting Vision Intelligence and automation, they achieved a new era of manufacturing excellence, setting new standards in the automotive industry.

Leveraging manufacturing industries with innovative technologies like Scanflow will provide a significant competitive advantage. It showcases how automation, precision, and integration can lead to transformative results, positioning the company at the forefront of the automotive manufacturing industry. In recent years, many industries have started to adopt smart automated solutions in their workflows. This will mitigate operational costs and workers can have a productive work environment with errorless and more intelligible processes.

Categories
New Launches

Taking scanners to the Sky- All you need to know about Drone Scanning

In today’s world, drones have progressed as a technological headway that helps businesses to utilize them in building capabilities. The advancement in artificial technology and computer vision has created new ways of adopting drone technology in the business process. The applications of drone scanning vary and cover a wide range of industries such as agriculture, field services, and inventory management.

However, there is still a significant opportunity for other industries and technology companies to implement drone scanning to save costs and improve efficient workflows in their enterprise.

Industries are already shifting toward software-based scanners for efficient automation of their workflow process. Unlike conventional scanners, software scanners can be integrated into any existing smart device such as smartphones, tablets, wearables, drones, etc. They have the capability of transforming any smart device into an enterprise-grade scanner.

In certain scenarios of scanning, workers need to scan items placed on high shelves which require some external support such as a forklift or reach truck with which the workers have to manually scan the stocks and inventory. This procedure is time-consuming, expensive, and dangerous to workers handling it. Drone scanning is a game-changing solution for scanning products and pallets in warehouses. The drone captures data from text, barcodes, or any other object and provides the workers with real-time insights. Drone scanning has the ability to capture high-quality videos from aerial angles at any orientation.

Some of the use cases of drone scanning are farm surveying, tower inspections, and stock counting in large warehouses. These applications are gaining popularity, and help businesses to save money, improve safety, and produce quality results. Drone scanning requires less labor, reduces workforce hazards, and saves time and money.

Scanflow is an AI scanner on smart devices that captures data and automates a variety of industrial operations. It intelligently captures data from any text or object providing real-time information from it. Scanflow SDK works on mobiles, wearables, or drones and runs on a variety of operating systems such as iOS, Android, and frameworks like Xamarin, React Native, and other third-party systems. Drones can be seamlessly integrated with any enterprise and warehouse management system that can be accessed across multiple locations.

Drones help scan from places where workers cannot access them and provides instant information on the product or items being scanned without any errors. Drone scanning will act as an excellent method of liberating workers from potentially hazardous situations and the scanning can be completed without any human support from a safe distance.

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