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vin scanning

Efficient Manufacturing Process: How Scanflow Improves workflow operations in Vehicle manufacturing industries

Automation has become a potential solution for manufacturing industries that helps them to enhance workflow processes and simplify procedures.

In the world of manufacturing, precision and efficiency are paramount. However, even large companies face challenges that require innovative solutions. One such challenge faced by a truck manufacturing company was the need to eliminate manual efforts in data extraction from diverse textual components.

Scanflow aims to automate the extraction of critical information from various sources, revolutionizing their manufacturing processes.

A leading truck manufacturing company faced challenges in their manufacturing processes and were characterized by manual data entry and verification procedures. These processes, while essential, were time-consuming, error-prone, and resource-intensive. The need to manually extract data from textual components, such as Vehicle Identification Numbers (VIN), VIN Plates, Air Tank Serial Numbers, Suspension Serial Numbers, and Tire Sidewalls, posed a significant challenge. It not only slowed down production but also increased the risk of errors.

Recognizing the need for change, the truck manufacturing company embarked on a journey to harness the power of automation. To automate the identification of key phrases, named entities, and structured data in text, effectively eliminating manual efforts.

The objective of Scanflow was to extract accurate data, including VINs, Tire Identification Numbers (TIN), and Tire Numbers, from diverse textual components. This data was critical for quality checks and production management. The extraction process had to be highly accurate and reliable, ensuring that the data captured was error-free.

The extraction achieved over 97% accuracy in capturing component text was a key objective. This would significantly reduce the need for manual interventions. All captures had to function offline on edge devices, ensuring that the process was resilient to connectivity issues.

Scanflow integration with Manufacturing Execution Systems (MES) and SAP HANA systems extracted data needed to flow seamlessly into these systems to ensure accurate record-keeping and effective production management. MES provided real-time tracking and component history, while SAP HANA handled data analytics and insights for informed decision-making.

    • Stencil & Air Tank Part Number Comparison: Ensuring that stencil part numbers and air tank part numbers matched in the assembly line and quality checks was crucial. This process not only confirmed the proper fitting of components but also prevented mismatches.
    • VIN Number Mapping: Mapping each VIN with the corresponding database entry during assembly and quality checks ensured the correct components were used, enhancing accuracy and compliance.

    • VIN Plate Mapping: Mapping VIN plate information with the database during cockpit assembly and quality checks guaranteed that specifications were met, contributing to precision.

    • Tire Sidewall Capturing: Capturing tire sidewall details during assembly and quality checks ensured that the right tires with accurate specifications were installed, a vital element in vehicle safety and performance.

  • Vision Intelligence: Utilizing CCTV footage for symbol comparison in air suspensions and vehicle cockpit images ensured swift intervention and quality control, further enhancing product reliability.

The successful implementation of Scanflow transformed the workflow operations. Manual efforts were drastically reduced, errors were controlled, and the speed of operations improved significantly. With seamless integration into MES and SAP HANA, data became an asset, driving efficiency and quick decision-making.

Through this, the truck company not only enhanced assembly precision but also streamlined quality checks, ensuring top-tier products with unparalleled reliability. By adopting Vision Intelligence and automation, they achieved a new era of manufacturing excellence, setting new standards in the automotive industry.

Leveraging manufacturing industries with innovative technologies like Scanflow will provide a significant competitive advantage. It showcases how automation, precision, and integration can lead to transformative results, positioning the company at the forefront of the automotive manufacturing industry. In recent years, many industries have started to adopt smart automated solutions in their workflows. This will mitigate operational costs and workers can have a productive work environment with errorless and more intelligible processes.

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Barcode scanning

Intelligent data capture for Smart inventory management!

When managing the flow of raw materials and finished goods in and out of their warehouses, manufacturing industries have to overcome significant obstacles. With traditional techniques, it becomes difficult for workers to keep track of products, tracking inventory from warehouses to production. The ability to have the right products at the right location at the right time is the objective of inventory management. This necessitates inventory visibility, which entails being aware of when, how much, and where to store stock. Due to human errors and the enormous amount of work required to process them all, this becomes challenging.

Manually tracking every item in the inventory and extracting pertinent analysis from it are challenging tasks that can have detrimental consequences on turnover, a sufficient response to rising or falling demand, timely delivery decisions, etc.

Inventory management plays a vital role in successful planning for any industry. For this, real-time data collection and processing are essential for effective growth approaches which allow for quick decision-making and response to situations.

Innovative technologies like computer vision and artificial intelligence enable the automation of a variety of warehouse and stocking-related tasks. It helps with manual chores like moving and tracking products and planning that require in-depth knowledge.

Scanflow barcode scanning SDK helps warehouse workers to manage stock inventories from goods-in to goods-out, and quickly receive, sort, store, and locate parts and components. The process is made more efficient by an augmented reality overlay that displays real-time instructions and handling recommendations. This prevents production ion stoppages due to out-of-stock issues. The SDK can be seamlessly integrated into any smart device such as mobiles, drones, and wearables for efficient data capture.

Scanflow intelligent data capture improves transparency in the tracking of components, machinery, and completed goods. With AR overlays on their smart devices, workers can access assembly instructions, and real-time data gathering streamlines maintenance on the assembly line.

The ability for workers to scan from their own devices offers a flexible information look-up, supports quality assurance procedures, and instantly gets information on the product without any errors.

  • Effective barcode scanning with fast and accurate real-time results
  • Efficient inventory management and order management
  • Traceability of processes and workflows
  • Tracking individual parts at every stage
  • Providing digital transformation to business process

Smart inventory management removes laborious and time-consuming manual operations and boosts the productivity of the workforce along with improving the overall supply chain management process. Industries integrating inventory management technologies get an automated workflow process, where real-time product tracking saves the time needed to count inventory which allows workers to concentrate on other crucial tasks.

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