Tire Fitment Errors and Traceability Gaps Slow Down Vehicle Assembly Operations

Scanflow utilizes automated tire sidewall scanning technology to ensure accurate fitment in vehicle assembly lines, enhancing efficiency and minimizing errors through real-time traceability and compliance.

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Trusted by Global Enterprises

Turning Tire Data into Insights

Tire fitment involves more than just mounting a component; it is a data-driven process that impacts vehicle safety, compliance, and lifecycle efficiency. Scanflow turns every tire scan into a live data point, providing complete operational visibility from assembly to aftermarket.

  • Manufacturing Intelligence – Capture and validate tire brands, DOT/TIN, size, and age in real-time during fitment.
  • System Synchronization – Seamlessly integrate with ERP, MES, and PLM systems to maintain live data alignment across production and logistics.
  • Quality & Compliance Validation – Ensure that every fitted tire meets traceability and audit requirements.
  • Automated Reporting – Instantly generate tire fitment reports, digital batch logs, and compliance documents.
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Challenges Solved. Impact Delivered

Manual Entry Errors: Handwritten or manually entered tire details often result in mismatched fitments and reporting inconsistencies. With Scanflow, you can eliminate errors and stress.

Scanflow Solution

The tire sidewall scanner captures serial and DOT information directly at the fitment line, removing the need for manual input and reducing fitment errors by up to 96%. This process ensures the collection of accurate and reliable data.

Traceability Gaps: After tires move past assembly, traceability can become fragmented. Scanflow guarantees that each tire's digital record is tracked throughout the entire supply chain, from manufacturing to warehousing and delivery, providing complete chain-of-custody visibility and compliance.

Scanflow Solution

Track each tire's digital record across manufacturing, warehousing, and delivery to enable complete chain-of-custody visibility and compliance.

Stock Visibility Issues: Disconnected systems can lead to inaccurate inventory and missing records.

Scanflow Solution

Real-time synchronization with ERP and MES ensures accurate tire stock fitment and visibility across all assembly points.

Compliance Risks: Incomplete sidewall documentation can lead to regulatory penalties. With Scanflow, you can feel assured about your compliance, as our automated tire data capture and reporting ensure end-to-end compliance and readiness for regulatory audits.

Scanflow Solution

Achieve automated tire data capture and reporting to ensure compliance and readiness for audits.

Performance Outcomes with Scanflow

Accuracy and Traceability

Achieve up to a 96% improvement in tire fitment accuracy and full traceability across manufacturing and logistics.

Operational Efficiency

By reducing assembly and inspection time by 90% through automated scanning and validation workflows, Scanflow significantly enhances operational efficiency, allowing for faster production cycles and lower labor costs.

Compliance Reliability

Achieve 100% audit readiness with centralized digital records and chain-of-custody documentation.

Scalable Deployment

Deploy Scanflow across multiple assembly plants in just weeks, ensuring standardized fitment workflows across the entire enterprise.

What does Scanflow deliver?

  • Unified Operational Visibility: Gain a comprehensive view of all tire fitment activities across assembly, warehousing, and distribution with live data on tire flow, batch validation, and compliance status.
  • Faster Assembly Cycles: Streamline production by instantly verifying each tire's serial and sidewall data, which reduces downtime and rework.
  • Proactive Compliance and Risk Control: Detect inconsistencies in tire assignment, fitment validation, or documentation before they evolve into audit issues.
  • Scalable Integration Across Facilities: Easily deploy using existing mobile devices and infrastructure, without requiring specialized hardware.
Demo Video
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Ready to Transform Tire Fitment Operations?

Discover how Scanflow brings automation, traceability, and compliance to every stage of your truck and vehicle assembly workflow.

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Book a Meeting with Scanflow

From instant QC checks to live asset tracking, Scanflow gives you real-time control. Schedule a session to see it in action.








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