AI-Enabled Visual QC
Scanflow's vision AI catches what human eyes miss surface defects, assembly errors, label mismatches at line speed, every shift.
Solutions
Verifies part number, die number, drill hole presence, thread integrity, and part orientation on cast components using OCR and vision AI. Catches missing features and misidentified parts before they reach the next stage.
Detects scratches, dents, cracks, porosity, and surface contamination on manufactured parts moving at line speed. Every unit checked no sampling, no slowdown.
Verifies component presence, fastener count, torque marks, and sub-assembly position at critical stations. Also checks weld bead continuity, porosity, and joint integrity catching defects before the next build stage.
Comprehensive end-of-line scan covering paint finish, gap & flush, lamp alignment, VIN verification, and label compliance all before sign-off.
Verifies label presence, orientation, print quality, and regulatory text at up to 1,000 bottles/min. Catches skew, missing labels, and wrong SKU placement before packaging.
Identifies foreign materials: metal fragments, plastic, hair, discolouration inside product trays before sealing. Meets food safety regulations without stopping the line.
Measures fill volume ±1ml across every bottle or pouch, with simultaneous cap torque estimation via vision. Prevents underfill complaints and overfill losses.
Checks carton seal quality, dents, correct SKU barcode, best-before date readability, and batch-level traceability before palletising. Zero mislabelled outbound shipments.
How It Works
No manual checks. No missed defects. No paperwork at the end of shift.
The camera picks up the part automatically no trigger needed from the inspector
Surface finish, dimensions, orientation, and presence are all checked in under a second
Good parts move forward. Defective parts are flagged on screen immediately so you know why
The screen shows the part photo, highlights the exact defect area, and displays the part ID the inspector picks up the rejected part and moves on. No ambiguity, no back-and-forth with the line
Every part checked, every result saved with the photo and timestamp attached. At end of shift, the full inspection log is already there. Nothing to fill in, nothing to compile
QC Modes
Three deployment modes, designed around where defects actually occur on your line.
Continuous inspection on moving conveyors. No slowdown, no manual sampling — every unit inspected, every shift.
Explore Inline QC →
Station-based inspection at critical hold points. Ideal for assembly checks, torque marks, and component presence verification.
Explore Static QC →
Final product audit before packaging or dispatch. Comprehensive compliance check with full audit trail and pass/fail certification.
Explore EOL QC →QC AI Agent
Query defect logs, batch records, and line performance directly in plain language, instant response. Every answer drawn from your own inspection database.
Built for QC managers and ops leads who need production intelligence without waiting on a report.
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Measurable Impact
99.9%
Near-perfect precision across all mission-critical operational workflows.
4.5x
Accelerate task completion times without sacrificing output quality.
35%
Substantial decrease in defects and repetitive manual reconciliation tasks.
100%
Automated record-keeping for every step of the process with zero effort.
180
Positive ROI achieved in less than six months of full-scale deployment.
Deployment
Retrofits into existing lines with no production downtime. Connects to your ERP, MES, or PLC from day one.
Talk to a Solutions EngineerIndustrial cameras, NVIDIA edge devices, and mobile scanners. Retrofits into existing conveyors and stations without line shutdown.
Full edge inference for air-gapped lines. Cloud for multi-site analytics. Hybrid to balance latency and scale. Your choice.
Native connectors for SAP, Oracle, and custom MES. PLC I/O for real-time pass/reject signals without middleware.
Defect trend charts, image-based root cause analysis, and line performance KPIs — all in real time, shareable with ops and quality teams.
“Automated inspection isn’t about replacing quality engineers. It’s about giving them line-level data they never had before at every unit, every shift, without fatigue.”
Free 1-Week Trial • Try Before You Buy
Not a slide deck demo. Our engineers set up a complete inspection system on your actual production floor — cameras, edge compute, software — fully configured for your product. Run it for a week. See exactly what it catches.
Full hardware kit delivered to your site
Industrial cameras, lighting rig, edge compute unit, mounting hardware
Ready to run no sample collection needed
Scanflow is a shelf-ready solution. No lengthy data gathering, no waiting weeks to build a model from scratch before you can see it work
Dedicated Scanflow engineer on-site
for setup day, available throughout the trial period
Full report at the end of the week
defect log, accuracy metrics, ROI options for your line
Zero obligation.
Keep the results. Return the hardware. No commitment required.
Claim your free 1-week hardware trial or book a 30-minute call with a solutions engineer.
